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The author has used this method on his boats for over 2 decades and is continually impressed with this particular line of paint. This book describes his method for use with this particular paint. Additionally, I want to be able to blend it in to the surrounding areas. The repair will need to go under the bottom as much as on the sides. Sale. Two of us were able to carry it easy enough (so I do not think she . Gorilla Glue is especially water friendly and works in wet areas just fine. You can go to the main Boston Whaler 13 Restoration Page to select individual articles from the entire restoration. Found inside – Page 115FOAM le GLASS CLOTH WOVEN ROVING FOAM GEL COAT By CHARLES R. MEYER PHOTOS BY ... rower proves effectiveness of Boston Whaler's foam - sandwich flotation . As a precaution, I injected the foam in small bursts. . $1,111. Before doing anything, I redrew the lines I had drawn earlier as the original ones were mostly sanded away. 117. REFIT AND RE-POWER A 15 YEAR OLD VESSEL AND FOR LESS THEN NEW SEE WILL LOOK LIKE NEW. Found inside – Page 2Repairs , Drydocking And Other Work which is being built at these yards for the ... Boston into a freighter , under direction of the U. S. Shipping Board . After that, I let it cure before going on to the next step. Found inside – Page 434Repair . . . . . . ..374E Florida Yacht Brokers Inc.. . .. 409 Florida Yacht Sales Inc . . . . . .. 422 Fluid Controls Inc . . Boston Whaler Repair, Restoration and Upgrade Services. 1966 Boston Whaler 13 Restoration / By Jose Nieto. In this article I’ll cover a hull restoration . Now as for the water logged foam, that is a realy nasty thing and can happen and does happen a lot. We offer an environment where values are shared, diversity is embraced, careers are grown and anyone who has the desire to be successful can achieve their goals. Many older 13's, 16's and 17's are "heavy". Email us at sales@specialtymarine.com or call 760-579-3050 for more information Making sure the underlying layer is saturated is a key to layering the fiberglass. Unexpectedly, the foam expanded so much that it started to come out of the large hole in the chine that was compromised! Having the lines was a crucial guide in cutting the mats and laying them in place. There is plywood backers behind some of the stuff attached to the deck, the center console for 1. Boston Whaler 26 Outrage. Spark Plug Laser Iridium NGK BPR5EFS 2223 fit Almar Boston Whaler Onan Pack of 4 $17.50 $18.42 previous price $18.42 5% off 5% off previous price $18.42 5% off Found inside – Page 108What you have now Your present boat probably has basic flotation—enough foam to float either 13.3 percent or 25 percent of the boat's allowable ... Damaged Hull Fiberglass Repair – Boston Whaler Restoration – Part 12, Installing the Boston Whaler Rub Rail -Boston Whaler Restoration Part 16, Installing the Boston Whaler Interior – Restoration Part 15, Roll, Don’t Tip Two Part Polyurethane Boat Paint! Founded in 1958 and currently headquartered in Edgewater, FL, the company's unique foam-cored construction process contributes not only unsurpassed flotation, but superior ride characteristics . These boats also remain floating when the completely fill with water and become swamped. He started by sealing the wood with a few thinned coat of our Wood Sealer* and then topped that using TotalBoat's Gleam 2.0 varnish.He made quick work of his coat building because he wasn't . Boston Whaler Rage Jet Boat Owners Manual.pdf. You can choose to opt out of Google’s use of cookies by visiting the Google ad and content network privacy policy. Found inside – Page 126Trimaran Construction $10.00, Foam FG Construction $4.50 POB 286, Venice, CA 90291. ... One bedroom cottage w/25 horsepower Boston Whaler. $250. per/wk. Before using the foam, I had to drill holes in the hole over the voids. Surprisingly, it was completely open to the elements and much of the underlying foam was gone. Chesapeake Whalertowne is a marine dealership located in Grasonville & Annapolis, MD. Read More. The Boston Whaler Faux Teak Anti-Fatigue Helm Station Pad is a large, 16" x 39" Mocha over Black helm pad with routed teak lines and Boston Whaler logo. Sign in to save Boston Whaler Mold Repair Family 2 at Boston Whaler. It is waterlogged, and I would like to fix it. Repair of this deck is a laborious process. However, it is better to think of it as water resistant and not water proof. The idea is to be able to fiberglass the inside and outside of the damaged area for maximum strength. Steven Cole – (Economics, MBA – University of West Florida, Business and Innovation – Stanford University) 40 years of boating experience. Cherry Whalers fully restores our boats to Showroom Condition. upgrades and features to promote the true spirit of classic Boston Before laying the next layer of Fiberglass on I rolled the entire area with an aluminum finned roller. Found inside – Page 8123... 3732 3731 Tel ( 951 ) 657-2117 SIC 3732 GALVA FOAM MARINE INDUSTRIES SIC ... SHIPHOLDINGS INC p 3454 TIDEWATER HOLDINGS INC p 5046 1 BOSTON WHALER INC ... This article provides a close up look at how the tank was installed in a typical Boston Whaler boat, and how the various components survived . Read More. One hole may not be sufficient. 98. Oct 28, 2012. Found inside – Page 134LEARN TV / VCR REPAIR ALL DECKED OUT ( Continued from page 105 ) great career . No Previous to fill the need for ... The Boston Whaler 27 and Mako 28 are ... posted 09-29-2010 11:14 AM ET (US) In an issue of Professional Boatbuilder (#126) there is an article on using vacuum to dewater the core of a large (very large compared to Boston Whalers) sailing vessel. styling of a Boston Whaler. Sale. You could flip it over (after removing any motor, of course) and weigh each end with a bathroom scale. Boston Whaler non skid comes from the mold when the factory makes the deck, it is near impossible to replicate. Restoring a Classic Boston Whaler/Learning Adventure: This instructable will hopefully serve as a guide for someone wanting to restore either a Boston Whaler or some kind of the many other similar boats. Third, squeeze in the Gorilla Glue or Sealer. BOSTON WHALER MAHOGANY SUPER SPORT CONSOLE 13' FOR 1977+. The other type which is normally in a red can and called Great Stuff may bulge the hull. Whalers. Search thru the forum, there are a few Topics about this. Check out our restoration project pages! Member Posts: 3 Comments: 0 Joined: 05/18/11: I am in the process of restoring a tired old whaler and could use some advice on repairing the bottom. $1,300. 3. After I filled the holes with foam I reamed out the hole and forced in epoxy. In this video I deal with and do a hull restoration and damage repair to the outside port side chine that had major damage on this Boston Whaler 13. The Wetter The Better. Worry free boating. Before laying in a few sheets of fiberglass Mat, I needed to prepare the surface. Stay out on the water longer with an If there were cracks or weak areas I added some fiberglass cloth to the repair. Outfitted with our Enjoy the quality and reliability of a Boston Whaler with unique experience. $280 Temporarily sold out. 17 ft Boston Whaler Montauk. Well-known as the editor of the best-selling annual Mariner's Book of Days, Peter Spectre lives in Spruce Head, Maine. The 150 measures 15 ft in length. I am preparing it for the next phase, which is for fairing and priming. Found inside – Page 21AT APPROXIMATELY 51045H WHILE POL PERSONNEL WERE REPAIRING THE POL ... THE SMALL USN PATROL BOAT ( BOSTON WHALER ) , TAD TO THE PORT FROM NSA DANANG ... We can't get enough of classic mahogany, It was in need of some TLC and I decided I'd like to try to fix her up. Then I painted the area with polyurethane topsides paint. First, locate the soft spot and find its outer edges. Whale Foam Key Float - Red. Inject the foam through a small hole in the non-skid deck. He's on episode 10 of his Boston Whaler 13 restoration and in this episode, we loved his rolling and tipping demonstration using our varnishes. Boston Whaler uses closed cell foam in each of its boat models. Even a small burst would result in foam starting to creep out of the expansion holes. Thanks. The hull was in solid shape. Also, I have had no problems with the Gorilla glue bowing the hull. I used the TotalBoat 5:1 epoxy resin to lay up the mats. Found inside – Page 9It may well be necessary to cut away portions of a liner to get at some such components for repair. Some boatbuilders—Boston Whaler, for example—inject foam ... 117. Everything except the hull is replaced. Make fiberglass repair with resin/glass mash method and standard approach of angled edge and layers of glass cloth. "Building with Logs" by W. Ellis Groben, Clyde P. Fickes. Sale. Especially if the hole has not caused any delamination between the hull and the foam. Quick view Add to Cart. Found inside – Page 22AT APPROXIMATELY 051045H WHILE POL PERSONNEL WERE REPAIRING THE POL ... THE SMALL USN PATROL BOAT ( BOSTON WHALER ) , TAD TO THE PORT FROM NSA DANANG ... Thanks. I used a random orbital sander with 60 grit paper and sanded the entire area smooth. . Purchase one of 1st World Library's Classic Books and help support our free internet library of downloadable eBooks. I’m glad I did as this foam seemed a lot denser than the Great Stuff when it finished expanding and curing. I used this to cut away the foam underneath the fiberglass around each hole. I started this step by using a dremel tool with a cone shaped burr tip. The foam expands aggressively and I did not want it to deform the hull when expanding. Next I cut out all the pieces of fiberglass mat I would need. In my next article on this Boston Whaler restoration I’ll be fairing and applying an initial coat of primer. Worry free boating. Add to Wish List Add to Compare. Apparently, the injected foam added significant structural strength. BOSTON WHALER 13' SUPER SPORT MAHOGANY WOOD INTERIOR 1958-1976. #5. Boston Whaler is a boat builder in the marine industry that offers boats for sale in a variety of sizes on Boat Trader, with the smallest current boat listed at 13 feet in length, to the longest vessel measuring in at 42 feet, and an average length of 24.01 feet. Don’t Drill! I ended up drilling 15 fill holes and 5 expansion holes for a ratio of 3:1. removing water from foam with a vacuum pump the local dealer wants to charge thousands of dollars, but I am wondering if it is a project I could take on myself. New steering, wiring, fuel system, fuel tank, all new wood finished in high gloss varnish, hull, and the interior was redone with awl grip paint, with epoxy barrier coat under. The foam keeps them afloat even when the boat is sewn in half and takes on water. Without the continuously bonded foam interior, the laminated shells of the Boston Whaler hull and deck have insufficient strength to be much of a useful boat structure. If you really want to try to fix it put up a picture of it especially the topsides as she is now and I'll try to help you Daddy. Livewell Lid - Boston Whaler- 240 Vantage. The bit needs to be just large enough for the spout of the Gorilla Glue or Sealer nozzle to fit into. Larger Photo Email A Friend. Second, drill holes using a drill no larger than a pencil. "The glass and foam chemically bond to each other as they cure," says Dean Kuti, Whaler sales and marketing product coordinator. This way it is easier to remove. Completely renovated classic and ready for a new owner. I used TotalBoat 5:1 Epoxy thickened with Milled glass and small pieces of chopped fiberglass stranded mat. But here is the deal: You need to seal up the deck piece first with the repair done before injecting the foam. its built the same way as a whaler and very much like the whaler except its a bit taller on the sides and heavier construction. Boston Whaler Boat, Make Boston Whaler, Boston Whaler Boat, Boston Whaler Motorboats, Boston Whaler Boat, Boston Whaler 13, Boston Whaler 13, Boston Whaler 13, Car & Truck Whale Tails. Foam goes in one hole and will normally come out multiple holes. BOSTON WHALER 13' SUPER SPORT MAHOGANY WOOD INTERIOR 1977-1999. Additionally, to make sure that the mat is well saturated with resin. How to Make Surf Fishing Air Cannon Bait Caster Slugs, Bullets – Carolina Rig Style, Homemade Ice Pack – Super Cold Long Lasting DIY Ice Pack Formula. Cherry Whalers fully restores our boats to Showroom Condition. Year: 2006 Make: Boston Whaler Model: 27 Vigilant Color: White Buyer Premium 10% BP Located in: Chattanooga, TN Operational Status: Runs and Rides ***Marine Survey Report Attached to Listing from September 25th 2018*** HIN - US-WCG00266F606 Hours - 80 12 Person Boat Weight - 13,680 lbs Max Cap 4,000 lbs 12'9"H x 27'L x Motor Specs- MFR - Mercury . Boats built in the 60's and early 70's though, this is not the case as the foam technology hadn't advanced yet to make it completely impervious. Before drilling, I marked off the areas that needed to be filled. Next, I went to an 80 grit pad. Add layers of fiberglass cloth on entire bottom. I suspect that when operated at speed, water came in through the void with great force and basically power washed the foam out! Found inside – Page 31690066 CONDON Do you plan to add attractive wood trim to your boat, repair your ... The davit system lifts the dink (or a boat as large as a Boston Whaler) ... In the past, I have used the Great Stuff in the past but wanted to try the LocTite foam. Alternative Views: Price: $4.95. Gorilla Glue and Foam Sealer both expand when introduced into a void. I have found the blue can type to be safer. 2006 Boston Whaler 27 Vigilant for auction. Found inside – Page 81011580 p5303 p1580 p 2622 SIC 3732 Boat Building & Repairing p 5289 p 4667 p 2045 ... Houston , TX 77042 PUGLIA ENGINEERING INC p 4274 BOSTON WHALER INC SIC ... Not a hard repair but will take some skill to do it right . Add to Cart. Boston Whaler 280 Vantage Prep Center Door. There is an area where water has gotten into the foam how hard would it be to replace the foam flotation in a 14' Boston Whaler from 1982? . All our boats come with a two year warranty. From beauty boards to seating you will find our wood Boston Whaler – Restoration and History Information, – Installing a New Rub Rail / Bumper Rail on a Boston Whaler 13 15 17 Retro Fit, – Replacement Seat Cushions for your 13 foot Boston Whaler Sport, – Restoring a Boston Whaler 13 15 or 17 Foot Boat, – Cleaning and Stripping Your Boston Whaler 13 15 17, – Fixing Soft Spots or Delamination on your Boston Whaler – Epoxy, – Fixing Soft Spots or Delamination using Gorilla Glue or Foam Sealer, – Fixing or Repairing Small Dings and Holes in a Boat Hull, – Fixing or Repairing Larger Holes in your Boats Hull, – Removing Water from a Boston Whaler Hull – Foam Waterlogged, – Replacement Mahogany Seats Boston Whaler Classic 13 Footer, – Used Boston Whaler Classic 13 Sport For Sale, – Used Boston Whaler Classic 17 Montauk For Sale, – Boston Whaler 13 Sport Outboard Motor Tiller Handle Extension / Extender Review, – Boston Whaler 50th Anniversary Documentary Videos, – Minimum / Maximum Engine Size for a Boston Whaler 13 Foot Classic, – Boston Whaler Tohatsu 20 HP Outboard with Sport 200 300 Hydro Foil Review, – Boston Whaler 13 Sport Planing Out with 20 HP Outboard, Installing Reflective Striping to make your Boston Whaler more Visible, Google ad and content network privacy policy. Boston Whaler boats are made with a special foam core construction. Specialty Marine is ready to answer your questions and take your order, call now 760-579-3050 I recently bought an 11' 1984 Boston Whaler. 13'. I want to make sure that when I start applying stranded mat and epoxy that there’s a good base for it. After that, I put in small patch over each of the holes I had drilled. We proudly serve the areas of Odenton, Dundalk, Bowie and Baltimore. I first used a 60 grit pad to shape areas that needed it. Then, it was as simple as inserting the nozzle into the fill holes and giving it a squirt. long lasting experience while remaining hidden how hard would it be to replace the foam flotation in a 14' Boston Whaler from 1982? Foam goes in one hole and will normally come out multiple holes. Read More. I did this by using a disc sander. Found inside – Page 274High repair costs and a scarcity of parts ultimately sounded its death ... and less powerful) Phoenix, a 32-foot Boston Whaler Vigilant rated at 1,000 GPM. Enjoy the quality and reliability of a Boston Whaler with unique Cherry Whaler upgrades and a two year warranty. be transformed into a Cherry Whaler. Boston Whaler foam is structural and you would need to get a heavier foam than is sold here(2LB) to replace it. Warranty is only void in cases of negligence (water Additionally, I made sure to level the patches as well. It started expanding almost immediately! Use the type of foam that is designed NOT to bow or distort. . Found inside – Page 187United Foam Corporation . ... Boston Whaler , Inc .. ... C. M. American Division Coastal Dry Dock & Repair Corp Colt Industries , Inc. Croll - Reynolds ... Air Cannon Sprinkler Valve Trigger Modification on New Style 2019 Valves! Found inside – Page 64The reason for our boat's incredible flotation is a unique Boston Whaler process called foam - sandwich construction . This means that our hull is actually ... They are manufactured by Boston Whaler, Inc. I also have a YouTube video of this phase of the restoration here:  Hull Restoration and Damage Repair. Just finished 1988/2021 Boston Whaler Montauk. $1,300. This did result in a few drip lines. Found inside – Page 99Suspects Soaked Foam Q. When at its mooring , my fiberglass boat sits lower in ... In Boston Whaler , top , it is foamed in place between inner and outer ... best in the industry. I still planned on sanding down the gel coat enough so that I could add several layers of fiberglass mats for reinforcement. Re: 1982 Boston Whaler Transom repair Well im in a similar situation with Orkney dory. I would fill the foam area with thicken resin after it is cleaned out too. Cherry Whalers restored 1988 Boston Whaler Super Sport This will keep the glue from bowing the surface. 1965 13FT Whaler Bottom Repair. For a Boston Whaler you also want to create a void behind the hole. METAN MARINE RESTORATION, INC. CIRCA 1995. $326.24. Boston Whaler photos, information and discussion. Found inside – Page 44Boston Whaler's structural hull rine reverse and reduction gears , and a ... What makes this possible is our foam sandwich construction , making Twin Disc ... The engine and all electronics are Boston Whaler, Edgewater, Fla. To strengthen the hull you must either attempt to pour foam into it in a manner similar to its original construction, or you could attempt to build a stringer system. it shouldn't be too bad. Next, I took a round stone burr about one inch in diameter. Subsequently, using a tongue depressor, I filled in each of the holes getting it as close to the adjacent surface as possible. At this point, I did a quick test of the hull. While grinding out a few larger cracks, I discovered that what I thought was a large crack on the bulkhead was actually a large chunk of fiberglass and gelcoat that had been glued back in. Found inside – Page 253Equipment Selection Surveys- Equipment Value & Repair . ... Achilles, American Radhial, Avon, Bombard, Boston Whaler, Metzeler, Sem- perit. Read More. I opted to use the Loctite version of insulating foam for this. I wanted to add three layers of fiberglass using 1.5 oz chopped strand mat. BOSTON WHALER MAHOGANY SUPER SPORT CONSOLE 13' FOR 1977+. The result is a virtually one-piece deck/hull filled completely with foam, with the foam-fiberglass sandwich itself providing most of the structural strength. 2012 StingRay 235lr. Boston Whaler 380 Outrage Leaning Post Access Door. View a list of some of our recent projects. The next step was relatively simple. Found inside – Page 134LEARN TV/VCR REPAIR No Previous Experience Necessary Nov. ... The Boston Whaler 27 and Mako 28 are fast becoming established in this category, ... Closed cell foam does not absorb water. 35% lighter than traditional decking. From mild to wild, we can transform your Whaler into what you are dreaming of. This boat was built using a kerfed PVC foam core (Divinycell) sandwiched between layers of resin and kevlar/glass. $279.16. LARRYH said: ↑. To make the best boats in the world requires the best team members. Foam sealer is a little softer and will absorb water more easily. Super Deluxe package. wires, and hide hardware. Tom W Clark. Add to Wish List Add to Compare. Boston Whaler boats are made with a special foam core construction. I have done areas and not used a weight with no problems but it is better to be safe. Posted on 05/21/11 - 3:43 AM. This exposes the minimalist good looks When I came back the next morning, I was surprised to see a large pile of foam segments laying on the hull. Call Steve Keene at Keene Boat Works in Costa Mesa. This makes for a very stiff, unsinkable boat. Surprisingly, it was completely open to the elements and much of the underlying foam was gone. The grind away any excess until you are back down to the bare fiberglass and holes. Jose Nieto knows a thing or two about fixing up boats. Step onto shock-absorbing cushion and feel the Marine Mat difference. posted 01-02-2006 11:05 AM ET (US) Owen, Your Whaler should weigh about 250 to 300 pounds. Eighth, mix epoxy or use the epoxy in the syringe and force it into all the holes. If you have multiple spots just trace them all out at one time. When you read the advertisement that claims that Boston Whaler boats are unsinkable, the statement is . The Whaler Way. Next, I shook the can vigorously per the instruction. Applying the last layer went pretty much the same as the first. You can Found inside – Page 6211 Whaler utility craft Bldr : Boston Whaler , Rockland , Mass . ... Can perform salvage , fire - fighting , repair , and towing duties ; four fire monitors ... I used Ridgid multi-tool with a cutting head to trim away all the excess foam. Then let the epoxy set up until it is completely hard. Flexiteek decking Locked Out! You could see that it had been repaired before but in the state it was in, there had to have been major water intrusion. Sixth, remove the weight and scrape the excess Glue off with a putty knife or any flat blade. To do this you can sand away or scrape away some of the foam so that the fiberglass is exposed inside and out. Doing this gave me a guide for cutting and laying the mats. One way to do this is to tear the edges of the chopped strand mat where it blends into the existing fiberglass. The frayed edges make it easy to build a transition layer into the existing fiberglass and gelcoat. . I'd position the trailer so that the scrape is the lowest point of the hull so all the water will drain out, maybe put a fan under it too to help it dry quicker. Founded in 1958 and currently headquartered in Edgewater, FL, the company's unique foam-cored construction process contributes not only unsurpassed flotation, but superior ride characteristics . Found inside – Page 8However , except for a few notable exceptions , such as the Boston Whaler ... Forester completely filled the hull below floor level with foam . He has worked on more Whalers and Grady Whites than anyone else. If you fill one hole and the glue comes out other holes that is good. The design of the central fuel tank cavity and the use of foam to hold the aluminum or polyethylene fuel tank in place have been two topics of much discussion. SeaDek Helm Station Pads provide the utmost of comfort while standing for long hours on the water. Classically, a Whaler is characterized by a foam-cored fiberglass hull (often of modified vee cathedral hull form), with an outboard motor and center steering console.

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