Our FNC/ONC process provides a black finish similar to that of Black Oxiding while in most cases meeting 300-hour salt spray requirements. Our plasma nitriding production base has complete inspection equipment w ith four large plasma nitriding furnace ,p rovid ing technical training and turnkey project at any time. Gas Nitriding And Plasma Ion Nitriding are case hardening processes. It is more reliable and easy to practice. The acquired properties were compared and evaluated on these three processes with the aim to verify the solid nitriding performance. Typical feature of plasma nitriding is the active participation of the treated parts in the glow discharge - the parts act as a cathode, while the chamber acts as an anode. The nitrogen-disposition process is accomplished through one of three mediums: gas nitriding, salt bath nitriding, or plasma nitriding. Then a gas mixture typically made of nitrogen and hydrogen is introduced into the chamber. Is it economically feasible to set up this plant, how much can be the cost of the required equipment/s. Sintered parts can be nitrided; Possibility of partial nitriding surfaces; No ammonia; Low energy consumption; Low gas consumption (200Nl/h of N 2 and … Direct Current Plasma Nitriding. So, following are the disadvantages of gas nitriding: As ammonia is used in this process it can be really hazardous if inhaled in large quantities. ly gas plasma requires is nitrogen , but often it’s done with hydrogen , argon and methane. The on. Elements capable of forming nitrides must be present in the steel as alloying elements. They improve wear resistance, seizing resistance, corrosion resistance and fatigue life of nitrided parts. Our plasma nitriding hardness chart will help you identify the materials & typical results achieved when considering nitriding. Increased degree of filling for cost-effective plasma nitriding. Plasma nitriding, gas nitriding and solid nitriding were applied in tool steels (AISI H13, AISI P20 and N-8550). How successful is this technology? ALD France Furnace : ASPN . Ion nitriding uses this plasma state, meaning the process can also be called plasma nitriding Product Features: Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. Examples. ESPON anti-nitriding stop off pastes are very useful in preventing nitriding on the coated areas. read more... Metal Treat. Perfect process control using powerful plasma generators. Kassir. Quite often, selective gas nitriding or selective plasma-ion nitriding becomes necessary. Plasma nitriding This process relies on the formation of hard nitrides in the steel surface. Its cost is very much less than plasma nitriding. Micro 500x gear in 30CD12 with white layer of compounds after nitriding in plasma, 3-4 μm and mixed type (Ɛ+Ɣ') Micro 500x after plasma nitriding in 1.2343, a layer characterised by the sole diffusion of fine martensite inside, with no massive nitrides on the surface and completely devoid of any compound layer. Typically, they depend upon a series of salt baths to prepare the surface and then use the application of electricity to help coat the prepared site with a hard metallic finish, such as chrome. Low maintenance cost; Good temperature homogeneity; semi bulk loads can be treated; High development potential . HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on hertz pressure and hot hardness. Efficient Operation. Pulsed plasma nitriding can realise all possible nitride layers, with excellent repeatability. This method currently permits the nitriding of high volumes of parts very cost-effectively. Nitriding also produces extended fatigue life and improves corrosion resistance. Plasma nitriding is suitable for all ferrous materials, even sintered steels with higher porosity, cast iron and high alloyed tool steels even with chromium contents higher than 12%. Plasma Nitriding or Ion Nitriding is a significant development of the original Nitriding process. Disadvantages. The report is segmented according to usage wherever applicable and the report offers all this information for all major countries and associations. The race-proven process is the best way to increase the durability and lubricity of flat tappet camshafts. 3. The high level of flexibility and reproducibility achieved by pulsed plasma nitriding provides many opportunities for users to improve performance and reduce life cycle costs. Three heating and cooling zones, and also for parts which are not for! Parts and screws and barrels of extruders or Ion nitriding is a significant development of original! 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